| Hãng sản xuất | KingSun |
|---|---|
| Xuất xứ | China |
| Tình trạng sản phẩm | Liên hệ |
1. Project evaluation
1.1. Raw material & Final product:
Raw material & formulation | PPR resin & master batch |
Output capacity | 16—32mm: 60—80kg/hr, 6—7m/min 40—110mm: 150—180kg/hr, 1214m/min |
Final product |
Pipe species and size list
O.D. (mm) | Wall Thickness (mm) | O.D. (mm) | Wall Thickness (mm) |
16 |
| 50 | 8.3 |
20 | 3.4 | 63 | 10.5 |
25 | 4.2 | 75 | 12.5 |
32 | 5.4 | 90 | 15 |
40 | 6.7 | 110 | 18.3 |
1.2 Work condition（Provided by customer)
Warehouse/Workshop | Dimension: 38m (length) × 2.4m (width) × 3m (height) Crane: Machine positioning |
Temperature/ Humidity | 0-35℃/≤95%, |
Power supply & Installation power | 3-phase, 380V, 50 Hz |
Wire/cables: | Wires/cables from power supply to control cabinet of this production line; all electrical cables from control cabinet to each machine. |
Cooling Water hose/pipe | Water supply to machines and pools |
Lubrication oil: | Exxon mobil |
Compressor | Supply compressed air |
1.3 Energy consumption
Installation power & actual consumption | 175kw*70%= 98Kw |
Cooling Water | ≤20℃, ≥0.3MPA, 6M3/hr |
Compressed air | 0.3m3/min, 0.4～0.8Mpa |
Manpower | 1 Person |
1.4 Main commercial terms
Project | PPR pipe production line (16110mm) |
Price | （306,200） |
Payment term | 30% as deposit by T/T; 70% by T/T before delivery and after inspection; |
Delivery time | 75 days since the date of receiving down payment |
Packing | Wood pallet covered by plastic film, 1*40GP Container |
Warranty period | 15 months since date of bill of lading |
1.5 Flow line and configuration
1.6 Machine list & Quotation
No. | Name | Qty. | Unit Price (USD) |
1 | Vacuum feeder | 1set | 1033 |
2 | Hopper dryer | 1set | 916 |
3 | SJ65/33 single screw extruder | 1set | 33,833 |
4 | Mould | 1set | 8,833 |
5 | SJ25/25 Co-extruder | 1set | 4,416 |
6 | Vacuum calibration tank | 1set | 10,666 |
7 | Spray cooling tank | 2sets | 5,666 |
8 | Haul-off | 1set | 7,166 |
9 | No-dust cutter | 1set | 5,000 |
10 | Stacker | 1set | 1,416 |
| Total amount |
| 84,611 |
| Agent price |
| 76,166 |
2.1 Technical data
No. | Name | Photo of machine | Technical specifications | |
1 | Vacuum feeder | Charging capacity:200kg/h Motor power: 1.1KW Hopper : stainless steel | ||
2 | Hopper dryer | Capacity: 100kg Power of air-blower: 0.25Kw Heating power: 5.4KW | ||
3 | SJ65/33 single screw extruder | Screw Barrel Driving motor Electric cabinet: | ||
Screw : Diameter of screw: Ф65mm L/D: 33/1 Material of screw: 38CrMoAl Surface treatment: nitride processing, thickness: 0.4 ~ 0,7mm, Polishing Barrel: Material of Barrel: 38CrMoAlA Inner processing: nitride with thickness: 0.4 ~ 0.7mm Heating zones: 5 zones Electric Heater: Cast aluminum + stainless steel covering Heating power: 4.5KW×4 zones Cooling power: 0.25KW×4 zones Method of cooling: air blow Driving motor: 75Kw (DC) Electric cabinet: PLC Module and control panel (Brand: Siemens) Speed regulator: Eurotherm, Low-voltage circuit breaker, contactor: Schneider Self protective system: Over current protective of motor; Over pressure protective of screw. | ||||
4 | Mould | Including extrusion die head & calibrator Diameter range: 16—110mm | ||
Extrusion Die head: Mould structure: Spiral shape, composed of pin and bush Basic material: 40Cr, Inner surface polished Heating power: 13.3Kw Calibrator: Basic material: Bronze, Inner surface polished Calibrator is installed in front of vacuum calibration tank and connected with cooling hoses. | ||||
5 | SJ25/25 Co- extruder | Screw Barrel Driving motor Electric cabinet: | ||
Screw: Diameter of screw: 25mm L/D: 25:1, Material of screw: 38CrMoAlA. Max. rotating speed: 13.5rpm Surface treatment: nitride processing, thickness: 0.6 ~ 0,8mm, Polishing Barrel: Material of Barrel: 38CrMoAlA, nitride with thickness: 0.6 ~ 0.8mm Heating zones: 2, Heater: Cast aluminum and stainless steel covering Heating power: 1.2KW×2 zones; Cooling power: 0.04KW×2 zones Method of cooling: air blower Driving motor: Motor power: AC 2.2 KW Electric cabinet: Inverter: Hitachi/Schneider, Contactor, Air Switch: Schneider Relay: Omron Output capacity: 1.5kg/hr | ||||
6 | Vacuum Calibration tank | Tank body & structure: Water supply system Electric cabinet | ||
Tank body & structure: 1. Basic material: stainless steel, length: 5600mm 2. Two working chambers, the front one for vacuum calibration & spray cooling, the back one for spray cooling. 3. High-quality spray nozzles ensure excellent cooling effect. 4. Nylon half-round supporting plate is installed at bottom of tank to provide enough support for pipe. 5. Position Location (three-direction adjustment): Forward and Backward : ±500mm motor power 0.75Kw Up and down: ±50mm manual screw adjustment Left and right : ±50mm manual screw adjustment Water supply system: 1. Vacuum pump: 2.2kw x2pcs. Vacuum degree: 0.03~0.06Mpa 2. Water pump: 3kw x 2pcs. 3. Water filtering: two-path quick-switch filters for water filtering. Electric cabinet Circuit-breaker, contactor: Schneider | ||||
7 | Spray cooling tank | Tank body & structure: Water supply system Electric cabinet | ||
Tank body & structure: 1. Basic material: stainless steel, length: 5600mm 2. One working chamber for spray cooling. 3. High-quality spray nozzles ensure excellent cooling effect. 4. Nylon half-round supporting plate is installed at bottom of tank to provide enough support for pipe. 5. Position Location (three-direction adjustment): Up and down: ±50mm manual screw adjustment Left and right : ±50mm manual screw adjustment Water supply system: 1. Water pump: 3kw x 1pc 2. Water filtering: two-path quick-switch filters for water filtering. Electric cabinet Circuit-breaker, contactor: Schneider | ||||
8 | Haul-off | Basic structure Electric cabinet | ||
Basic structure 1. Two parallel claws (Rubber blocks), independently driven & pneumatically compacted (Up & Down). Effective pulling length: 1300mm, width: 110mm Max. Pulling force: 10KN, Max. Pulling speed: 12m/min. Motor power: 2pcs×1.5Kw, controlled by frequency inverter to adjust speed. You can set any speed on speed meter. 2. An encoder equipped on speed reducer, working as length counter ensures cutting accuracy. Electric cabinet Circuit-breaker, contactor: Schneider | ||||
9 | No-dust cutter | Blade rotates around pipe surface and cut off pipe smoothly without any skin needling | ||
Motor power: 2.2Kw Electric cabinet Circuit-breaker, contactor: Schneider | ||||
10 | Stacker | Length: 5,600mm Pneumatically discharging | ||
2.2. Spare part list (free of charge)
No. | Name | Qty. | Application |
Machinery part: | |||
1 | Oil seal | 1 pc. | Gearbox high-speed shaft |
2 | Screw unload tools | 1 set | Unload screw |
3 | Mould unload tools | 1 set | Unload mould |
4 | Calibration sleeve sprayer | 10pcs. | Calibration sleeve |
5 | Seal | 5m | Vacuum tank and spray tank |
6 | Sprayer | 20 sets | |
7 | Rubber block | 15pcs. | Haul-off |
8 | Blade | 1 pc. | Cutter |
9 | Dust collect hop-pocket | 1pc. | |
10 | Φ10 air pipe | 10m | |
Electrical part: | |||
1 | Thermocouple(3m) | 3pcs. | Extruder |
2 | Vacuum meter | 1 pc. | Vacuum tank |
3 | Booster | 1 pc. | Haul-off |
4 | AC contactor | 2 sets | Electric cabinet |
5 | Small circuit breaker | 2 sets | |
6 | Temperature controller | 1 set | |
7 | Potentiometer | 1 pc. | |
2.4. Auxiliary equipment (optional equipments)
No. | Spare part | Qty. | Application |
1 | Electric heater | 1pc | Barrel |
2 | Electric heating band | 1set | Mould |
3 | Pipe Printer | 1 | Printing info of pipe producer |
4 | Color mixer | 1 | Mixing rigid material with master batch |
5 | Crusher | 1 | Recycle waste HDPE/PPR |
3. After-sales service
3.1 Technical documents
All labels on machines and lay-out drawings, Electrical diagram, User Manual, will be in English. BEIER should send all necessary files to the buyer since the third week since project execution. All documents in hard copies should be also shipped with machines together.
3.2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer’s factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. BEIER will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer’s factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD35 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer’s factory.
3.3. Quantity and quality guarantee
a． Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. BEIER will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b． Guarantee period and after-sales services: 15 months since date of bill of lading
During this guarantee period, BEIER will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, BEIER will provide the buyer spare parts at cost price.
c． Long-term service:
BEIER will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.
3.4. Validity: Three months since quotation date.